Additional Info

• Цена
  0
• Characteristic

  Loading of components into the dispenser hopper is carried out with the help of conveyors according to the principle - "for each ingredient, its own conveyor". The loaders are equipped with frequency regulators, with the help of which it is possible to smoothly add the component to the specified weight. The dispenser hopper is hermetically connected to the conveyors and the mixer by means of flexible sleeves.

• Job description

  The work of the line is automated and controlled by the controller.

  The operator on the control panel selects or sets the recipe of the mixture and then loads the necessary components into the hoppers of the conveyors for large and medium doses. For small doses, the operator pre-weighs the components in the required proportions, based on the total loading volume of all small doses, and loads them into the premixer for micro components.

  After loading all the components, the complex works in automatic mode, the operator just pours the components into the hoppers of the conveyors. Supply of components to dispensers, weighing, mixing of components and their unloading takes place in automatic mode. Hoppers of loaders for feeding large, medium and small doses are equipped with level sensors that inform the operator about the presence of product for mixing and give a command for dosing or unloading from mixers. Also, screw loaders are equipped with frequency converters, which organize the smooth filling of the product into the dispenser, ensuring weighing accuracy. All hoppers of screw loaders are equipped with frame stirrers, which prevent the product from clumping.

  Dosers are installed on strain gauges, which weigh the components in the hoppers of the dispensers and control the supply of the product by screw conveyors.

  The time of the mixing cycle and automatic unloading from the mixer is set by the operator at the control panel. The finished mixture from the belt mixer is automatically unloaded into the receiving hopper of the conveyor, which serves for feeding to the next technological operation or into the accumulative hopper of the finished mixture with further dosing. After the finished mixture is discharged from the mixer, the unloading valve is automatically closed and the components are dosed for the next cycle.

• Features

  The complex for dosing and mixing of loose components allows you to automatically dose and subsequently mix various loose components, while significantly reducing the amount of human labor in the technological process.

  Advantages

  • Full automation of the technological process;
  • Accuracy of dosage of components;
  • Increasing the productivity of the finished product;
  • Mechanization of loading and unloading of components;
  • Human factor exception;
  • Availability of a certificate and a hygienic opinion.

   

• Complete set
  • Mixer for mixing micro components.
  • Screw conveyors with receiving hoppers for feeding components for dosing into the mixer.
  • Dispensers of basic products and microdoses.
  • A mixer for loose products. The volume of the mixer depends on the required performance. We produce ribbon-screw mixers for bulk products of 440, 700, 1040, 1600 and 2500 liters.
  • Auger conveyor for feeding the finished mixture into the storage hopper.
  • Storage container with stirrer.
  • Auger dispenser for bulk components in ready-made containers.
  • Line management automation system based on the controller.

  At the request of the Customer, this configuration can be changed according to technological requirements.

  All equipment is certified, equipped with high-quality imported components.

• Opportunities
  mixer volume (l.) 440-2500